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England Furniture Company Factory Tour

When we started this site we weren’t sure how interested people would be to see some of the inner workings of our faculties. Since launch we have received thousands of visits to this site and our other sites that are sharing the England Furniture story.

We are happy to see people visiting the site. Let us know in the comments if you are interested in anything specific to add to the site.

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England Furniture – Born In The USA

Since 1964, England Inc. has been building quality upholstered furniture in the foothills of East Tennessee.  England was co-founded by Charles, Eugene, and Arnold Dwight England whose goal was to provide employment to the people of Appalachia.

From humble beginnings, England has grown to employ over 1,000 people in multiple factories all located in East Tennessee.  Having long been recognized for quality and its rapid delivery system, England attracted the attention of La-Z-Boy Incorporated.  In 1995, England was acquired by La-Z-Boy and integrated into the La-Z-Boy family of companies.

With over 400 fabrics and leathers to choose from, England is known for providing consumers choice without customary wait.  England employs its own fleet of tractor/trailers to deliver upholstered product throughout the United States and Canada.  England’s rapid delivery model allows consumers to choose their own style and fabric and receive product in as few as 21 days*.

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State of the Art Cut and Sew Facility (150,000 Sq. Feet)

England Furniture - Cut And Sew 01

Our production process begins at this state of the art cut and sew facility. England furniture has invested over one million dollars in computer controlled automated cutting equipment. This equipment helps us insure that our patterns are cut with precision and that our stripes and plaids line up better than most higher priced brands in the industry.

England Furniture - Cut And Sew 02

England Furniture cuts all fabrics using highly precise computer driven equipment.  Our high ply cutters are designed to cut 90 layers of fabric.  This type of technology cuts all fabric to exact specifications, with no variation in layers.  Our single ply cutter is designed to cut stripes and plaids to perfection.  This technology allows England Furniture to provide perfectly matched stripes and plaids in each production run.

England Furniture - Cut And Sew 03

Pictured above and below are examples of our computer controlled fabric cutting machines.

England Furniture - Cut And Sew 04

Our sewing machines are high tech. England Furniture uses computer aided sewing machines.  Our standard stitches per inch exceed the industry norm. Seam measuring attachments and faster feed rates give England Furniture the ability to produce a high quality sewn unit quickly and efficiently.

England Furniture Cut and Sew - Sewing Machine

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Frame Processing Facility (175,000 Sq. Feet)

England Furniture Company - Frames 01

England furniture uses three quarter and seven eights inch, frame grade plywood in its frame construction, no oriented strand board (OSB). We reinforce all our frames with generous amounts of hardwood lumber. Our frame construction is among the best in the industry. That’s why we offer a lifetime frame warranty on all the units we produce.

England Furniture employs 14 computerized routers to insure that every frame is cut to exact specifications.  Our high quality furniture grade plywood and our frame design, with interlocking construction, ensure maximum strength and durability. We back all our frames with a lifetime warranty.

England Furniture Company - Frames 02

England arms are engineered to last.  Note the placement and number of hardwood arm sticks in the England arm assembly shown below (left). England uses 3/4 and 7/8 inch precision cut plywood reinforced with generous quantities of hardwood. Other brands make extensive use of oriented strand board.  Guide notches (A ) insure proper placement of arm sticks.

England Furniture Company - Frames 03

The photograph above shows the bottom leg rail and arm assembly of one of our popular styles.

 
England Furniture Company - Frames 04A.  A guide notch on the top of the front rail insures proper placement of the front arm panel.

B. The front rail of the sofa is integrated with the perpendicular brace.

C. The bottom leg rail is recessed into the front rail creating additional support and insuring proper placement by our frame assembly team.

England furniture uses hardwood lumber to connect sinuous wire springs in our frames.  Spring clips are applied by computer controlled clipping machines that ensure our spring spacing is constant.  We double spring the ends of each sofa and loveseat to prevent fall off at the arm of the unit. We use heavy gauge wire springs. With over 40 pounds of torque per spring, our frames are extremely well built. Note (in the pictures below) how spring rails are recessed into perpendicular joints. These construction techniques allow us to offer a lifetime frame warranty on all England product!
 

England Furniture Company - Frames 05

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Main Assembly Plant

England Furniture Company - Main Assembly Plant
Over 400,000 Square Feet of Dedicated Manufacturing Space.

England Furniture Company - Main Assembly Inside

England furniture operates 23 assembly lines, allowing each line to perfect a small number of styles.  Repetition, combined with state of the art equipment, helps us build a high quality product right here in the United States. Most of our competitors have outsourced part, if not all, of their production to low cost countries (like China).

England Furniture Company - Main Assembly Inside 02

We turn our finished goods inventory over 50 times a year. Once your custom ordered sofa is completed, inspected and bagged, it is loaded onto one of our trucks within 24 hours. We run our own trucking company. That way we know that your furniture is handled by professional delivery personnel!

We operate over 150 tractors and approximately 300 trailers from our logistics facilities. Each time our vehicles return from a delivery they are washed in our automated truck wash. In addition, the vehicle is inspected, cleaned and refueled by our own maintenance team. Our bulk fuel storage facility houses over 30,000 gallons of diesel fuel.

England Furniture Company Trucks

England Furniture Company Technology

England Furniture Company Technology 02

We pride ourselves on being on time, every time. In our fiscal year (ended April 2010), we delivered 98.5% of our orders on time. We did this during one of the worst winters in recent history.

England Furniture Company Delivery

England furniture manufactures over 350,000 units each year. If you purchase our product and experience a problem, we have live customer service reps to help service your needs.  We work with our dealers to resolve problems as quickly as possible. Towards this end, we ship stock service parts within 24 hours of a reported problem. Manufactured parts are shipped within 48 hours.

England Furniture Company Customer Service

We stand behind our product and will go to great lengths to make our customers happy. If you don’t receive satisfaction from your local dealer, our customer service department is here to help.

England Furniture Company - Made in the USA

England Furniture Logo

England Furniture Reviews the Treece Collection

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Everyone can appreciate the laid back style of the England Furniture Treece collection. This classic track arm silhouette boasts a block wooden leg, double top-stitched non-welted cushions, and a set of down blend throw pillows. It’s down wrapped cushions will provide countess hours of comfort. Make it exude a style that’s all your own by choosing from our myriad fabric options. Available as a sofa, loveseat, chair, and ottoman as well as multiple sectional pieces. This silhouette is also available in leather… take a look at our England Furniture Loyston collection if you’re interested.

England Furniture Reviews the Loyston Collection

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Streamlined, clean, and simple are all suitable adjectives to describe our contemporary England Furniture Loyston leather collection. From its grand scale and super comfortable down wrapped cushions to its casual style elements including non-welted top-stitched cushions, large track arm, and wooden block leg, this style is sure to please. We offer a sofa, loveseat, chair, and ottoman as well as multiple sectional pieces in this silhouette all covered in your choice of our vast leather selection. Be sure to take a look at our England Furniture Treece group to check the fabric options.

England Furniture Reviews: Lexie Linen

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6614: England Furniture’s Lexi Linen

 

 

 

 

 

 

 

 

 

Lexie Linen is one of over 500 England Furniture fabric options. See it displayed here on one of our England Furniture sectionals, combined with pillows using our Ashai Storm and Leighton Storm fabrics.

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Disclaimer: Due to characteristics of this fabric, natural variations including shading may occur. These variations should not be considered flaws.

Fiber Content: 100% Polyester

Details:
SKU: LEXIE LINEN
Fabric Width: Fabric Width
Cover Type: Solid
Grade: F
Durability: M/H
Cleaning Code: S
Direction: Railroad
Fabric Code: 1
Brand: England

England Furniture Reviews: Gypsy Poppy

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Gypsy Poppy by England Furniture

 

 

 

 

 

 

 

 

 

With over 500 fabric and leather choices, England Furniture has something for every design. See the 2F00 storage ottomans covered with Gypsy Poppy and combined with our Compel Raffia fabric. Mix and Match for the style that is uniquely yours!

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Fiber Content: 74% Polyester, 15% Linen, 11% Cotton

Details:
SKU: GYPSY POPPY
Fabric Width: Fabric Width
Cover Type: Traditional Accent
Durability: M/H
Cleaning Code: SW
Direction: Railroad Fabric
Code: 22
Brand: England
Status: New

England Furniture Reviews: Cozumel Stone

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Cozumel Stone by England Furniture

 

 

 

 

 

 

 

 

 

 

The Cozumel Stone fabric is one of over 500 fabric options available from England Furniture. See it featured on the 2E00 settee. One of England Furniture’s numerous loveseats and combined with pillows using our Leopold Aquamarine fabric.

england-furniture-reviews-Cozumel-Stone-Leopold-Aquamarine

Disclaimer: Due to characteristics of this fabric, natural variations including shading may occur. These variations should not be considered flaws.

Fiber Content: 100% Polyester

Details:
SKU: COZUMEL STONE
Fabric Width: Fabric Width
Cover Type: Chenille Plain
Grade: D
Durability: M/H
Cleaning Code: W
Direction: Railroad
Fabric Code: 1
Brand: England

England Furniture Reviews: Amadeus Sedona

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Amadeus Sedona by England Furniture

 

 

 

 

 

 

 

 

With its vibrant colors Amadeus Sedona could be a great choice for many design concepts. It’s one of over 500 England Furniture fabrics available!

Fiber Content: 100% Polyester

Details:
SKU: AMADEUS SEDONA
Fabric Width: Fabric Width
Cover Type: Contemporary Accent
Durability: M/H
Cleaning Code: S
Direction: Railroad
Fabric Code: 22
Brand: England
Status: New

England Furniture Reviews: Ambrose Twilight

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Ambrose Twilight by England Furniture

 

 

 

 

 

 

 

 

 

 

Ambrose Twilight is one of over 500 Fabric options available with England Furniture. What piece would you put it on?

england-furniture-reviews-ambrose-twilight-chair

 

Fiber Content: 76% Polyester, 24% Rayon

Details:
SKU: AMBROSE TWILIGHT
Fabric Width: Fabric Width
Cover Type: Floral
Durability: M/H
Cleaning Code: W
Direction: Railroad Fabric
Code: 6
Brand: England
Status: New

England Furniture Reviews: Felicity Jewel

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7229: England Furniture’s Felicity Jewel

 

 

 

 

 

 

 

 

 

 

With over 500 fabric and leather choices, England Furniture has something for every design. Take a look at some of our other England Furniture fabrics!

Disclaimer: This fabric is available on chairs, ottomans & pillows ONLY. Due to characteristics of this fabric, natural variations including shading may occur. These variations should not be considered flaws.

Fiber Content: 100% Polyester

Details:
SKU: FELICITY JEWEL
Fabric Width: Fabric Width
Cover Type: Patchwork Accent
Grade: M
Durability: M/H
Cleaning Code: S
Direction: Railroad
Fabric Code: 22
Brand: England